Jeep Willys  41MB-04TJ

                            

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                TKHFab Bumpers

                                         Installation

    Remove All Six ½” Diameter Torque Head Screws on the

        bottom and the top  of each side of the front bumper

                     Remove tow hooks from each side.

      Slide the stock bumper forward and off of frame rails.

      

 Check new bumper mounting tabs for burrs or imperfections

Measure distance between tabs to assure fit onto the frame rails.

            Slide bumper over frame rails, align bolt holes.

     Replace tow hooks. Start all six - ½” Torque Head Screws

        Torque all six - ½”Torque Head Screws to 80 Ft. lbs.  

         I have a Fog Lamp Plates under the tow hooks.

     TKHFab 54” Single Hoop Front Bumper

                                           Nice!

 

   The stock rear bumper has two 12 mm studs spot welded to the

 bumper and one 12 mm bolt and nut on the bottom on each side

           Remove all six nuts to slide the stock bumper off.

     If your Jeep has a rear tow hook on the left side, you’ll need

            to remove the additional bolt and remove the hook.

                     Temporarily mount new bumper.

                You’ll need eight 12mm x 60mm bolts.

 You will be able to reuse the two bottom  stock bolts and nuts.

You will need a total of ten bolts, but the rear stock bumper only

 had six bolts. Because of the receiver you need to use more bolts

Mark the additional 2 holes on each side of the cross member. 

Remove the new bumper and center punch the four new bolt

         positions. Drill four ½” holes in the cross member

        Remount the new bumper with all ten 12 mm bolts.

                           Tighten all bolts to 57 Ft. lbs

The space behind the cross member is tight because of the gas

 tank. I made a 3/8” x  2” x  2-1/2” tap plate for each side rather

                           than remove the gas tank

The center between the two holes is 1-1/8”. I was able to slip the

 tap plates behind the cross member and tighten up the 4  bolts.

         TKHFab 58” Rear Tire Carrier Bumper

                    with 3/4" Shackle Points

                             Rock Ready!